Printed Circuit Boards (PCBs) are an essential component of many electronic devices. However, one defect or mishap during manufacturing can derail an entire production run, causing expensive delays, scrap, or rework. The best way to ensure that your products function as expected is by investing in a PCB Assembly prototype.
PGF is a PCB Assembly prototype manufacturer that specializes in the low-volume, high-mix market. This distinction makes us uniquely capable of producing high-quality prototypes that allow you to test your concept thoroughly and make any necessary changes before producing it on a large scale.
A PCB Assembly prototype is a sample that gives engineers, manufacturers, and design teams a way to test the functionality of their concept before final production. Many projects allocate time and a limited budget to create multiple PCB Assembly prototype runs when developing complex designs or deciding between design options. There are several PCB Assembly prototyping variations, including:
- Visual models. The visual model is usually the very first PCB Assembly prototype in the design process. They exhibit the overall structure and shape of the component easily and affordably.
- Proof-of-concept. A proof-of-concept prototype proves the viability of the design. It demonstrates the primary functionality of the PCB Assembly without replicating the full range of capabilities.
- Working prototype. This type of PCB Assembly prototype accurately represents the final product using basic materials to keep costs reasonable.
- Functional prototype. This prototype is a fully functioning component meant for testing. Since it has all the features and capabilities of the final board, a tester can check for defects or weaknesses.
Prototyping PCB Assembly provides many benefits. By allowing designers, engineers, and manufacturers to test at each step in the design phase and make any necessary adjustments therein, prototyping offers the opportunity to optimize the product before the final production run.
Additional benefits of PCB prototyping include:
- Ability to test individual components. Isolating individual components allows testers to pinpoint the exact areas where failures occur.
- Manufacturing assistance. Using a third-party PCB Assembly prototype manufacturer allows for an objective view of the design. This use prevents common mistakes that can happen when companies keep the entire design process in-house. Errors can be avoided, such as losing track of design best practices, having little experience in only a specific type of PCB Assembly, or missing flaws due to other limitations.
- Proven accuracy and reliability. A high-quality prototype demonstrates your PCB’s accuracy and reliability through the initial design, functionality, condition, and final product testing.
- Reduced costs. Finding design issues early in the process and correcting them before production saves money. Reworking defective components are much easier and cheaper than scrapping an entire production run.
- Shortened timeline. Using PCB prototypes, you can visualize the final product and test the features, functionality, and design to implement changes quickly. This action can prevent the risk of significant schedule delays due to complete redesigns and additional production runs.
When you work with PGF Technology Group, you can expect a collaborative partnership with an industry-leading PCB Assembly prototype manufacturer. Many of the PCB Assembly Prototypes require additional wire processing, cable assemblies, and in some instances a complete box build capabilities. Using us for your PCB Assembly prototype services allows you to leverage a powerful time and cost-saving tool for ensuring a superior final product. We offer:
- Reliable prototyping services
- Low volume PCBA prototypes
- Accurate PCBA quoting
- Design for Manufacturability
- Bill of Material Analysis Review
- Production feasibility study
- Component cross-reference evaluation
- Detailed component cost analysis
- Reduction in the need for multiple prototype Assemblies
- Adhere to budget cost-minimizing tooling and Non-Recurring-Expenses
- Provide a report of future components End-of-life or Obsolescence
PCB Assembly prototyping is a crucial step in the PCB manufacturing process, allowing designers to visualize and test the final product and incorporate any necessary changes before production.
To get started on your PCB Assembly prototyping solution, request a quote today.
Download our eBook, Key Considerations for Medical PCB Assembly or The Shortcut to Success: A Road Map to PCBA Prototypes for overviews of the important considerations for assemblies!Get Your eBook Now